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GEA Westfalia Separator Group
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Separator KDB 45-02-076

Separator KDB 45-02-076

Application

Fresh cheese, Production of Cream cheese, Labneh, Dairy Technology

Description

This separator has been designed for the production of fresh cheese, cream cheese or labneh from skim milk or milk of maximum 3.5 percent fat content. The exact capacity is dependent on the parameters of raw and finished product. The machine is suitable for fully automatic cleaning-in-place. To ensure an optimum product quality a sterile air flow is applied to the hood space. Instead of this the hood space can be evacuated optionally. The product is fed into the machine through a closed-line system. A centripetal pump likewise discharges the whey in a closed system. The product feed and discharge in the bowl are hydrohermetically sealed and do not feature mechanical seals. The fresh cheese discharged from the nozzle bowl is guided to an integrated closed collecting vessel. The product connections can be designed according to DIN 11851 or ISO 2852 (TriClamp). The machine is driven by a 3-phase AC motor via a hydraulic clutch and a worm wheel gear.

The optional Westfalia Separator® wewatch® system permits permanent monitoring of bearing condition and smooth rotation as a basis for targeted preventive maintenance. The cast iron frame and the motor of the machine are completely clad with stainless steel.

All product-contacting parts are made of stainless steel. FDA approved materials are available for the seals.

Technical Drawing

KDB
1: Product feed, 2: Centripetal pump, 3: Distributor, 4: Disk stack, 5: Solids holding space, 6: Spindle, drive, 7: Solids ejection port, 8: Discharge, clarified phase


Technical Data

Capacity (finished product)
  • Fresh cheese, 18 % DM: 3000 kg / h
  • Cream cheese, 27 % DM: 1500 kg / h
  • Labneh, 24 % DM: 1500 kg / h
Process data
  • Feed pressure: 0.2 bar
  • Useful discharge pressure: 2.5 bar
Energy requirement
  • Motor rating: 45 kW
  • Water for mechanical seal: 180 l / h
  • Ice water for hood cooling: 1200 l / h
  • Compressed air (sterile): 45 Nm³ / h
  • Safety water (during shut down
  • and product interruption): 6000 l / h
Weights
  • Separator, complete: 2050 kg
  • Bowl: 545 kg

Dimensional drawing

Separator KDB 45-02-076
Separator KDB 45-02-076
ABCDE
1725 mm2230 mm1795 mm3410 mm720 mm

Scope of delivery

  • Process control (PLC)
  • Base frame
  • Stainless steel cladding
  • Integrated solids tank
  • Vibrocontrol
  • Special tools
  • Basic spare parts
  • Gear oil

Options

  • Water cooled motor
  • Feed flow control
  • Back pressure control
  • Vacuum unit
  • Valve block
  • CIP unit
  • Process control (PLC)
  • Motor control (MCC)
  • Westfalia Separator® wewatch® condition monitoring for preventive maintenance

The information contained on this page merely serves as a non-binding description of our products and is without guarantee. Binding information, in particular relating to capacity data and suitability for specific applications, can only be provided within the framework of concrete inquiries.